top of page

JMA and the relationship of JMA and JIPM

3 days ago
3 min read

Ever wondered how TPM went from a factory floor experiment to a global manufacturing gold standard? It all comes down to a powerful partnership.


Many professionals use the terms JMAC and JIPM interchangeably when talking about Total Productive Maintenance (TPM). But while they are sister organizations within the Japan Management Association (JMA) Group, they play entirely distinct—and highly complementary—roles. Think of them as the Coach and the Umpire of the operational excellence world:


JMAC (JMA Consultants): The Implementation Architect


Born in 1942, JMAC is Japan’s oldest management consulting firm. In the 1950s and 60s, legendary JMAC consultant Seiichi Nakajima (the "Father of TPM") worked with Nippondenso (DENSO) to pioneer the concept of operator-led autonomous maintenance. Today, JMAC Global   (https://global.jmac.co.jp/) serves as the boots-on-the-gemba coach, actively training teams, building frameworks, and guiding global factories through their TPM transformations.


🏅 JIPM (Japan Institute of Plant Maintenance): The Standard & EvaluatorAs TPM expanded, JMA spun off a dedicated public-interest body in 1981: JIPM. JIPM is the official custodian and trademark owner of the TPM methodology. They don't consult; instead, they act as the ultimate objective judge, establishing the rigid criteria for the world-renowned JIPM TPM Awards.


 The Synergy:You work with JMAC to build and perfect your manufacturing ecosystem. You apply to JIPM to audit and certify that your ecosystem is genuinely world-class.

Check out the infographic below to see how this dual-engine framework drives zero-loss manufacturing globally!


The History of the TPM Award

TPM, originally known as the “PM Award,” was initiated in 1964 by the JMA (Japan Management Association) to encourage factories to achieve remarkable manufacturing successes. 


The awarding criteria were revised in 1971 to cover the total participation of all areas of the factory to support production, transforming the PM Award into the “TPM Award." The JIPM (Japan Institute of Plant Maintenance) was established as a charitable corporation in 1981.


In response to ongoing developments, the definition of TPM was refined in 1989. This refinement helped TPM evolve from a maintenance-focused approach to a broader business management strategy that improved productivity, quality, and overall efficiency across an organization.


After redefining TPM, the JIPM introduced the concept of eight pillars to cover all aspects of operations in the early 1990s.  The first award issued outside Japan took place in 1991. The TPM Awards now involve the entire company—from the shop floor to the executive boardroom—fostering a genuine companywide commitment to manufacturing excellence. 


The Japanese took heart in the teachings of Shewhart, Deming, Juran, and Feigenbaum and began building one of the most powerful economic nations on earth. In 1971, the JMA created various awards for PM progress. In 1981, the JIPM put the TPM body of knowledge into action and issued the JIPM TPM Awards. Today, the total body of knowledge for TPM is documented and shared globally by the JIPM. The table below lists the locations that received TPM Excellence awards in the United States from 1964 through 2023.

TPM Excellence awards for American locations from 1991 through 2023

Company name

Awards

1st award

Last award

Hitachi Cable Indiana, Inc. (America)

1

1998

1998

Michigan Automotive Compressor, Inc. (America)

1

1998

1998

Subaru-Isuzu Automotive Inc. (America)

2

1998

2001

Phillips 66 Company, A Subsidiary of Phillips Petroleum Company, Sweeny Refinery and Petrochemical Complex (America)

1

1998

1998

Milliken

44

1999

2003

Motorola Inc. Sector Materials Organization (America)

1

1999

1999

Matsushita Compressor Corporation of America (MCCA) (America)

1

2000

2000

Ogihara America Corporation Howell Division (America)

1

2001

2001

Unilever

14

2001

2012

Procter & Gamble Manufacturing Company, P & G Jackson, Tennessee - Snacks (America)

1

2002

2002

Tetra Pak

9

2002

2017

General Seating of America, Inc. (America)

1

2002

2002

Yamaha Motor Manufacturing Corporation of America (America)

1

2003

2003

Sanden Corporation Sanden International (U.S.A.) Inc. (America)

1

2003

2003

Subaru of Indiana Automotive, Inc. (America)

1

2003

2003

Elsa LLC. (America)

1

2003

2003

Ogihara America Corporation Alabama Division (America)

1

2003

2003

CARAVAN INGREDIENTS, Kansas Avenue (America)

1

2008

2008

H.C. Brill Company

2

2008

2008

Nifco America, Canal Winchester Facility (America)

1

2009

2009

Wrigley

2

2009

2013

INX International Ink Co., Edwardsville, Kansas (America)

1

2010

2010

Grupo Jumex

2

2014

2014

Owens Corning Composite Materials Owens Corning Jackson, TN Plant(America)

1

2018

2018

Lindt & Sprüngli USA Inc. Stratham NH  (America)

2

2019

2021

Novembal USA

2

2021

2022

Owens Corning Non-Woven Tech

2

2022

2022

Owens Corning Owens Corning - Charleston

1

2023

2023

Grand Total

99



TPM database – Japan Institute of Plant Maintenance. (2023). Retrieved March 26, 2023, from https://jipmglobal.com/service/tpm-database

 


Comments


bottom of page